Stainless Steel Daily Chemical Homogenizing Emulsification Tank

Product Introduction：

  The stainless steel daily chemical homogenizing emulsification tank uses the centrifugal force generated by a high-speed, high-rotational rotor to throw materials radially into the narrow and precise gap between the stator and rotor. Under the combined actions of centrifugal extrusion, impact, and other forces, the materials are dispersed, mixed, and emulsified. This equipment has the advantages of compact structure, small volume, light weight, easy operation, low noise, and stable operation. Its notable feature is that it does not grind the medium during the production process, integrating high-speed shearing, dispersion, homogenization, mixing, and crushing into one unit. The emulsification tank is widely used in various industries to mix and emulsify materials, thereby improving production efficiency and material quality.

The dispersion and mixing system designed for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system, and online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both laboratory and production models are available, and personalized customization is also provided.

Working Principle:

The intermittent vacuum emulsifier operates under vacuum conditions, using a high-shear emulsifier to rapidly and uniformly distribute one or more phases into another continuous phase. It leverages the strong kinetic energy from mechanical operation to subject materials to hundreds of thousands of hydraulic shearing forces per minute in the narrow gap between the stator and rotor. Through the combined effects of centrifugal extrusion, impact, tearing, and other actions, materials are uniformly dispersed and emulsified instantly. After high-frequency circulation, high-quality products with fine, bubble-free texture and stability are obtained.

Product Features:

1》Soft seal between the mechanical seal and the kettle body allows materials to operate under vacuum.

2》The kettle body can be heated electrically, by steam, or via oil-water circulation.

3》The temperature detection device on the kettle body ensures temperature controllability, and the jacket coil can achieve cooling.

4》The inner wall of the kettle body is precision-machined by a large vertical lathe, ensuring that the movable scraper can scrape off materials from the inner wall and bottom of the kettle during rotation.

5》Another set of high-speed dispersers inside the kettle subjects various materials to intense shearing, dispersion, and mixing.

6》The stirring paddle and the high-speed disperser inside the kettle both adopt frequency conversion speed regulation, allowing different rotational speeds to be selected according to different processes and material viscosities.

Equipment Parameters:

Composed of a tank body, stirring device, and intermittent high-shear emulsifier. The slow-speed stirrer consists of a middle pitched-blade paddle stirrer and a frame stirrer capable of mixing high-viscosity materials. Scrapers for wall scraping are installed around the frame stirrer, whose function is to continuously create new interfaces between the container inner wall and materials, leaving no dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial guide grooves. The specially designed upper and lower blades of the impeller rotate at high speed, sucking materials from the upper and lower parts of the impeller at high pressure respectively, and then ejecting them at high speed via centrifugal force. Due to the small gap between the impeller and the stator, materials undergo a series of complex physical reactions such as intense shearing, extrusion, mixing, ejection, and high-frequency oscillation during the suction and ejection processes, fully emulsifying the mixed materials. Since the slow-speed stirring operates in the same direction and reverse rotation continuously, the materials in the entire container circulate from top to bottom for mixing, dispersion, homogenization, and emulsification.

Application Fields:

Food industry: soy sauce, condiments, mayonnaise, cheese, instant food, baby food, jam, pet food, starch solution

Cosmetics industry: lotion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand cream, liquid soap, toothpaste, collagen suspension emulsion, carbon emulsion

Chemical industry: cleaning agents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsion, polymer emulsification, silicon emulsion, glue solution, catalyst suspension emulsion, penetrants, pesticides, fungicides

Pharmaceutical industry: ointments, gels, sugar/salt solutions, suppositories, sugar coating, shampoo (oil-in-water or water-in-oil), paraffin emulsion, fat emulsion, vegetable component decomposers, preservatives

Beverage industry: fruit juice, vegetable juice, milk mixed beverages, protein drinks, spices, liqueurs, alginate

Product Volume (15L---5000L):

Notes:

1 The upper limit of processing capacity in the table refers to the test data when the medium is "water";

2 Processing capacity depends on the viscosity, consistency of materials, and requirements for the final product;

3 For working conditions such as high temperature, high pressure, flammability, explosiveness, and corrosiveness, accurate parameters must be provided for model selection and customization;

4 The data in this table may not be accurate due to technical modifications or customization; the correct parameters shall be subject to the actual product provided.